We combine in-depth analysis of production processes with field data capture through IoT devices, to reveal what is really happening at every stage of the operation.
Years analyzing production processes inside the plant. Knowing what to look at, what it means and what to do about it.
In-house development of hardware, firmware and software for demanding industrial environments: dust, vibration, heat and electrical noise.
The plant is running well, the shift hit its numbers, the machine ran almost all day.
The real cycle of each part, every stop with its duration and cause, the exact gap in units.
Anyone can install sensors and fill a screen with charts. The question is a different one: of everything that can be measured, what is worth looking at, how it is analyzed and to what end. Software doesn't provide that; field experience does.
Looking at data and visualizations is not the same without the experience of knowing what is really worth seeing, analyzing, and to what end.
We measure what explains the loss and present it so it can be understood in a management meeting, not just on a technical screen.
Each period closes with a short list of actions prioritized by real impact in units produced.
We stay until the improvement is consolidated and verified with the same dashboards that showed the problem.
We advise and support management in making decisions based on real DATA.
We analyze your production process with IoT technology: we install sensors on your machines and turn every cycle into data to identify the real efficiency of each stage. Where the process stops, where production is lost and which actions to take first, with concrete improvement decisions. It is implemented in stages: the demo starts on a single machine.
Micro-stops of a few minutes repeat shift after shift and never make it into a report. They add up to hours that nobody sees today.
You find out about the production loss once the month has closed, missing the chance to correct it in time.
The spec sheet states one cadence. In practice, the line runs at another. That difference is where improvement lives.
Without stopping production or intervening in the process. One sensor per station, calibrated to the cycle type of each piece of equipment.
Independent, non-invasive installationParts per hour, cycles, stops and deviations, by machine, by line and by shift — updated live, not once a month.
Real-time dataWe compare each station against its target and flag as soon as something falls out of range: a drop in pace, a stop that runs too long. Everything stays available for you to access at any time.
Deviation alertsNot all machines have the same impact. We show you where to intervene first based on real impact on parts produced, recording good and bad parts.
Focus on the bottleneckWe propose a demo to start with the most critical process in your plant. Then we show you the improvement path to follow. Leave us your details and we will arrange the visit.
Contact: info@resolver-rsx.com